[Development]

We partner each client with a dedicated team of experts. With a client manager, development and merchandising unit, we ensure the right people are in place to respond quickly to all their needs. 

​By continually researching and testing new methods, we continue to push ourselves and our customers further. Our goal is to provide a blue sky approach to development needs while maintaining our sustainability standards.

[PROCUREMENT]

By providing centralized procurement services, our extensive purchasing division can source cloth from around the world. We offer anything from basic, single jersey to 500 gsm loopback cotton and terry fleece in various knit fabrics in a diverse range of weights and qualities. Whether it’s organic cotton, viscose, poly, or blends, the combinations available to our clientele are endless.

To produce and dye fabrics in a sustainable way, we work with suppliers from all over Pakistan through Sayrab, guaranteeing a level of quality and environmental commitment.

We are working with some of the world’s leading businesses in sustainable cloth development from simple organic cotton producer on the way through Sayrab certified  garments.

[PRINTING]

Our printing factory utilizes an extensive range of techniques. We produce everything from heat-sensitive printing, heat transfer, and digital printing done on three state-of-the-art automatic TAS machines.

Cutting-edge dryers and other equipment guarantee a top-end product with an output of about 10,000 – 13,000 panels per month.

[TREATMENT]

We have in-house state-of-the-art Tajima embroidery machines , stone application, heat transfers, and other specialist work. Our internal QC team continuously monitors their output, ensuring a premium product.

We partner with trusted vendors for tie-dyeing, dip-dyeing,  marble washing, vintage dye, and hand-dyeing to create  individually unique finishes.Our external QC team continuously monitors their output, ensuring a premium product.

Inks used in our dyeing and printing processes are water-based, non-toxic, and eco-friendly.

[SEWING]

With 10 dedicated full-time operators spread across seven lines, our daily output can reach 100 units. The majority of our team are long-term, multi-skilled sewers adept at using 3-5 different machine types.

Our selection of the finest Singer and kansai machines combined with our team’s adaptability and precision allows for a diverse range of products of the utmost quality to be produced on a single line with little downtime. 

10 x Topstitch Kansai and singer Machine

4 x Overlock 4 Thread

3 x Overlock 5 Thread

13 x Single Needle Sewing Machine

5 x Auto Single Needle Sewing Machine

13 x Twin Needle Sewing Machine

1 x Binding Machine

1 x Cutting Machine

2 x Band Knife Machine

1 x Interlining Press

1 x Steam Iron (with Boilers)

[WAREHOUSING]

To best meet our clients’ needs, we provide storage and warehouse solutions for any situation. A part of our manufacturing operation, we offer many services ranging from individual store packing and direct dispatch to specialty and precision processing for department stores that require barcoding, boxing, and palleting. Our finishing teams manage deliveries and dispatches effortlessly. 

 To guarantee transparency in our process, we use an ERP system and provide the following facilities to manage the movement and storage of goods:

  • Fabric warehouse with floor-to-ceiling racking and computer coding systems (390sqm = capacity of 70,000 fabrics)
  • Trims warehouse with floor-to-ceiling racking and computer coding systems (50sqm).
  • Finished goods warehouse with a 5-storey racking system (100sqm = 2 x 40 ft container).
  •  Overstock and asset warehouse storage for excess asset machinery, packing materials, overstock, and long-term storage (20sqm)

[QUALITY CONTROL]

While we adhere to the international AQL 2.5 standard and conduct AQL 1.5 final inspection at the warehouse, we also implement additional internal QC checkpoints at each step of the production process.

Our new space also houses a testing facility where we inspect every roll of fabric received for printing durability, colourfastness , tear strength, weight, fabric twist, and shrinkage.

This checklist ensures that every garment that leaves our factory meets and exceeds requirements.